Reliability Engineer
Job Description
Postle Aluminum Company is hiring an onsite Reliability Engineer in Elkhart, IN to strengthen equipment reliability, uptime, and plant performance.
Responsibilities
- Drive equipment reliability and maintenance improvement initiatives across the manufacturing operation
- Analyze downtime data to find recurring equipment failure trends
- Create and execute action plans to reduce or eliminate equipment failure modes
- Lead root-cause failure analyses and implement permanent corrective actions
- Use structured problem-solving methods, including 5-Why, Fishbone diagrams, Pareto analysis, and FMEA
- Develop, implement, and continuously improve preventive and predictive maintenance programs
- Coordinate planned maintenance shutdowns, major repairs, and equipment rebuilds
- Partner with maintenance supervisors, planners, technicians, engineers, and production leadership to prioritize maintenance work
- Establish closed-loop verification to help prevent repeat equipment issues
- Support critical spare-parts planning and inventory management
- Participate in capital improvement projects, equipment upgrades, installations, and commissioning activities
- Track and analyze reliability and maintenance KPIs, including:
- Equipment uptime
- Mean Time Between Failures (MTBF)
- Mean Time to Repair (MTTR)
- Maintenance costs
- Preventive maintenance completion
- Maintenance schedule compliance
- Ensure compliance with applicable safety requirements, including lockout/tagout, plus environmental requirements
- Provide technical guidance and support for maintenance supervisors and electrical and mechanical technicians
- Promote a culture of ownership, accountability, collaboration, and continuous improvement
Requirements
- Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Industrial Engineering, or related field (equivalent relevant experience may be considered)
- 5+ years of experience in manufacturing maintenance, reliability engineering, plant engineering, or a related technical role
- Experience troubleshooting hydraulic systems, PLC-controlled equipment, motors, drives, pumps, and other industrial systems
- Experience in metals manufacturing, heavy manufacturing, or a similar industrial environment is preferred
- Proven experience leading root-cause analysis and reliability improvement work
- Experience developing preventive and predictive maintenance programs
- Experience using a computerized maintenance management system (CMMS)
- Lean Manufacturing, Six Sigma, or related continuous improvement experience is preferred
- Strong analytical, communication, organizational, and cross-functional leadership skills
- Ability to manage multiple priorities in a fast-paced manufacturing environment
Technologies / Tools
- 5-Why
- Fishbone diagrams
- Pareto analysis
- FMEA
- CMMS
- PLC-controlled equipment
- MTBF
- MTTR
- Lockout/tagout
Benefits
- Competitive compensation
- Comprehensive benefits package
- Retirement plan with company contribution
- Paid time off
- Professional development and advancement opportunities
- Opportunity to influence reliability practices in a growing manufacturing operation
Location / Employment Type
- Northern Indiana
- Full-Time
- Work Location: In person (Elkhart, IN)
Position Summary
- Improve the reliability, availability, and performance of production equipment and supporting plant systems
- Partner with Operations, Maintenance, Engineering, and Continuous Improvement teams to reduce equipment downtime
- Strengthen preventive and predictive maintenance programs, lead root-cause failure analysis, and coordinate major repairs
- Drive sustainable improvements in plant performance
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