Function Block Programming Engineer Jobs

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Electrical Controls Engineer

SIEMAG TECBERG Newburgh, IN

Newburgh, IN

Today

$75k - $90k/yr Full time Electrical Engineering Automation Control Systems

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Job Description

SIEMAG TECBERG is hiring an Electrical Controls Engineer in Newburgh, IN to develop PLC-based control systems for mine hoisting equipment. The position focuses on controls design, Rockwell programming, safety integration, and commissioning activities from Factory Acceptance Testing through on-site Site Acceptance Testing.

This role is centered on building reliable industrial automation for mining applications, including HMI/SCADA development, coordinated motion control, and thorough documentation to support installation, startup, and long-term troubleshooting.

Responsibilities

Design and implement PLC-based control systems for mine hoist applications using Rockwell Automation platforms (ControlLogix, CompactLogix)
Develop ladder logic, structured text, and function block programming in RSLogix 5000 / Studio 5000
Create HMI/SCADA applications using FactoryTalk View for operator interfaces and system monitoring
Design control system architecture, including I/O specifications, network topology (EtherNet/IP, DeviceNet), and safety system integration
Integrate PLCs with VFDs, servo systems, and safety PLCs to support coordinated hoist control
Coordinate with mechanical and electrical teams to ensure control systems integrate correctly with hoisting equipment
Interface control systems with third-party devices and subsystems using industrial communication protocols
Design and program safety-rated control systems using Rockwell GuardLogix or equivalent safety PLCs
Implement safety interlocks, emergency stops, and redundant safety circuits per mining safety standards
Ensure compliance with functional safety standards including IEC 61508 and ISO 13849
Perform FAT (Factory Acceptance Testing) and SAT (Site Acceptance Testing)
Commission PLC systems on-site at customer mining facilities
Diagnose and resolve control system issues during installation, commissioning, and operations
Provide remote and on-site technical support for troubleshooting
Create detailed control system documentation, including I/O lists, network drawings, and PLC program documentation
Develop electrical control panel layouts and wiring diagrams using AutoCAD Electrical
Prepare commissioning procedures, user manuals, and training materials
Participate in project planning, estimating control system scope, and scheduling
Conduct design reviews and support validation testing protocols
Support engineering staff as required

Requirements

Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field
Proven industrial controls engineering experience with strong emphasis on PLC programming
Experience with Rockwell Automation control platforms (ControlLogix/CompactLogix preferred)
RSLogix 5000 / Studio 5000 programming experience
FactoryTalk View ME/SE for HMI development
RSNetWorx for network configuration
Strong understanding of PLC programming languages including Ladder Logic, Structured Text, and Function Block
Experience with industrial networks: EtherNet/IP, DeviceNet, ControlNet
Knowledge of VFD integration and motor control systems (PowerFlex, Kinetix drives)
Proficiency in AutoCAD Electrical for control panel design
Understanding of safety PLC systems and functional safety requirements
Experience with industrial instrumentation and process control
Strong analytical and troubleshooting abilities
Excellent communication skills for interfacing with clients and multidisciplinary teams
Ability to manage multiple projects and meet aggressive deadlines
Willingness to travel to remote mining sites for commissioning activities

Technologies

Rockwell Automation, ControlLogix, CompactLogix
RSLogix 5000, Studio 5000, ladder logic, structured text, function block programming
FactoryTalk View, HMI/SCADA, GuardLogix
IEC 61508, ISO 13849, FAT (Factory Acceptance Testing), SAT (Site Acceptance Testing)
EtherNet/IP, DeviceNet, ControlNet, VFDs, servo systems
PowerFlex, Kinetix drives
AutoCAD Electrical, Rockwell Software, RSNetWorx

Benefits

Competitive salary and benefits package
Opportunities for professional development and advanced controls training
Collaborative and innovative work environment
Exposure to cutting-edge mining automation technology
The chance to work on industry-leading projects with global impact
401(k) and 401(k) matching
Dental insurance, health insurance, life insurance, vision insurance
Paid time off

Preferred Qualifications

Previous experience with mine hoisting systems, cranes, or heavy industrial material handling equipment
Experience with Siemens PLC platforms (TIA Portal, S7-1500) as a secondary skill
Knowledge of mining regulations and safety standards (MSHA, international mining codes)
Professional Engineer (PE) license or equivalent
Rockwell Automation certifications (Studio 5000 Logix Designer, FactoryTalk View)
Experience with servo motion control systems
Familiarity with SCADA systems and industrial cybersecurity best practices

Travel, Location, and Employment Details

Job type: Full-time
Pay: $75,318 - $90,149 per year
Work location: In person (Newburgh, IN 47715)
Ability to commute: Newburgh, IN 47715 (Required)
Ability to relocate: Newburgh, IN 47715 (Relocate before starting work, Required)
Travel: 100% (Required); travel up to 50% based on workload, with an average expectation of 10-20%
Travel focus: customer site visits for system commissioning, startup support, and troubleshooting at mining facilities worldwide
Application question: Will you now or in the future require sponsorship for employment visa status?

How to Apply

To apply, email your resume and cover letter detailing your qualifications and experience to employment@siemag-tecberg.us.

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