Electrical Controls Engineer

SIEMAG TECBERG is hiring an Electrical Controls Engineer in Newburgh, IN to develop PLC-based control systems for mine hoisting equipment. The position focuses on controls design, Rockwell programming, safety integration, and commissioning activities from Factory Acceptance Testing through on-site Site Acceptance Testing.

This role is centered on building reliable industrial automation for mining applications, including HMI/SCADA development, coordinated motion control, and thorough documentation to support installation, startup, and long-term troubleshooting.

Responsibilities

• Design and implement PLC-based control systems for mine hoist applications using Rockwell Automation platforms (ControlLogix, CompactLogix)
• Develop ladder logic, structured text, and function block programming in RSLogix 5000 / Studio 5000
• Create HMI/SCADA applications using FactoryTalk View for operator interfaces and system monitoring
• Design control system architecture, including I/O specifications, network topology (EtherNet/IP, DeviceNet), and safety system integration
• Integrate PLCs with VFDs, servo systems, and safety PLCs to support coordinated hoist control
• Coordinate with mechanical and electrical teams to ensure control systems integrate correctly with hoisting equipment
• Interface control systems with third-party devices and subsystems using industrial communication protocols
• Design and program safety-rated control systems using Rockwell GuardLogix or equivalent safety PLCs
• Implement safety interlocks, emergency stops, and redundant safety circuits per mining safety standards
• Ensure compliance with functional safety standards including IEC 61508 and ISO 13849
• Perform FAT (Factory Acceptance Testing) and SAT (Site Acceptance Testing)
• Commission PLC systems on-site at customer mining facilities
• Diagnose and resolve control system issues during installation, commissioning, and operations
• Provide remote and on-site technical support for troubleshooting
• Create detailed control system documentation, including I/O lists, network drawings, and PLC program documentation
• Develop electrical control panel layouts and wiring diagrams using AutoCAD Electrical
• Prepare commissioning procedures, user manuals, and training materials
• Participate in project planning, estimating control system scope, and scheduling
• Conduct design reviews and support validation testing protocols
• Support engineering staff as required

Requirements

• Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field
• Proven industrial controls engineering experience with strong emphasis on PLC programming
• Experience with Rockwell Automation control platforms (ControlLogix/CompactLogix preferred)
• RSLogix 5000 / Studio 5000 programming experience
• FactoryTalk View ME/SE for HMI development
• RSNetWorx for network configuration
• Strong understanding of PLC programming languages including Ladder Logic, Structured Text, and Function Block
• Experience with industrial networks: EtherNet/IP, DeviceNet, ControlNet
• Knowledge of VFD integration and motor control systems (PowerFlex, Kinetix drives)
• Proficiency in AutoCAD Electrical for control panel design
• Understanding of safety PLC systems and functional safety requirements
• Experience with industrial instrumentation and process control
• Strong analytical and troubleshooting abilities
• Excellent communication skills for interfacing with clients and multidisciplinary teams
• Ability to manage multiple projects and meet aggressive deadlines
• Willingness to travel to remote mining sites for commissioning activities

Technologies

• Rockwell Automation, ControlLogix, CompactLogix
• RSLogix 5000, Studio 5000, ladder logic, structured text, function block programming
• FactoryTalk View, HMI/SCADA, GuardLogix
• IEC 61508, ISO 13849, FAT (Factory Acceptance Testing), SAT (Site Acceptance Testing)
• EtherNet/IP, DeviceNet, ControlNet, VFDs, servo systems
• PowerFlex, Kinetix drives
• AutoCAD Electrical, Rockwell Software, RSNetWorx

Benefits

• Competitive salary and benefits package
• Opportunities for professional development and advanced controls training
• Collaborative and innovative work environment
• Exposure to cutting-edge mining automation technology
• The chance to work on industry-leading projects with global impact
• 401(k) and 401(k) matching
• Dental insurance, health insurance, life insurance, vision insurance
• Paid time off

Preferred Qualifications

• Previous experience with mine hoisting systems, cranes, or heavy industrial material handling equipment
• Experience with Siemens PLC platforms (TIA Portal, S7-1500) as a secondary skill
• Knowledge of mining regulations and safety standards (MSHA, international mining codes)
• Professional Engineer (PE) license or equivalent
• Rockwell Automation certifications (Studio 5000 Logix Designer, FactoryTalk View)
• Experience with servo motion control systems
• Familiarity with SCADA systems and industrial cybersecurity best practices

Travel, Location, and Employment Details

• Job type: Full-time
• Pay: $75,318 - $90,149 per year
• Work location: In person (Newburgh, IN 47715)
• Ability to commute: Newburgh, IN 47715 (Required)
• Ability to relocate: Newburgh, IN 47715 (Relocate before starting work, Required)
• Travel: 100% (Required); travel up to 50% based on workload, with an average expectation of 10-20%
• Travel focus: customer site visits for system commissioning, startup support, and troubleshooting at mining facilities worldwide
• Application question: Will you now or in the future require sponsorship for employment visa status?

How to Apply

To apply, email your resume and cover letter detailing your qualifications and experience to [email protected].