Senior Project Engineer

Crusoe is seeking a Senior Project Engineer in Brighton, CO (onsite) to lead the strategic startup of a high-volume manufacturing facility from greenfield planning through production ramp. This role bridges design engineering and factory operations, with accountability for commissioning strategy, capital equipment decisions, and process definition.

Key Responsibilities

• Direct strategic planning and execution for manufacturing floor layouts, equipment installation, and utility infrastructure required to scale from zero to high-volume production.
• Own scope, schedule, and budget for major Capital Expenditure (CapEx) projects, including equipment procurement, vendor negotiations, and oversight of Factory/Site Acceptance Testing (FAT/SAT).
• Act as Subject Matter Expert (SME) for selecting and commissioning advanced manufacturing machinery to ensure alignment with long-term production goals.
• Lead New Product Introduction (NPI) activities on the floor, translating “production-ready” 3D models into scalable, repeatable assembly processes.
• Initiate and direct Design for Manufacturability and Assembly (DFMA) reviews with design teams to improve cost, efficiency, and readiness before products reach production.
• Create and enforce high-level standards for manufacturing documentation, including SOPs and Work Instructions, to maintain strict compliance with regulatory codes and safety standards.
• Provide technical guidance and mentorship to junior project engineers and manufacturing staff to support precision and quality.
• Independently lead complex Engineering Change Orders (ECOs), analyzing impacts across inventory, tooling, and line balance.
• Collaborate strategically with Sales, Project Management, and Supply Chain to address high-level production challenges.

Required Qualifications

• Bachelor’s degree in Mechanical, Manufacturing, or Industrial Engineering.
• 7+ years of experience in engineering or manufacturing, with experience in greenfield plant startups, heavy equipment implementation, or high-volume assembly.
• Proven ability to lead engineering initiatives, manage project portfolios, and support teams through complex technical challenges.
• Expert proficiency with 3D modeling software (SolidWorks) for factory layout planning and fixture design, plus extensive strategic experience using ERP/MRP software.
• Expert knowledge of applicable building and safety codes and standards, with the ability to apply them to facility infrastructure.
• Safety-sensitive position and/or assignment to a safety-sensitive facility, requiring participation in the drug and alcohol program.
• Strong analytical capability and a track record of completing long-term, complex projects.

Technologies

• SolidWorks
• ERP/MRP

Compensation and Equity

Salary range: USD 115,000 - 140,000 per year, plus bonus (if applicable). Restricted Stock Units are included in all offers. Total compensation will be determined based on the applicant’s knowledge, education, and abilities, as well as internal equity and alignment with market data.

Benefits

• Competitive compensation and equity packages
• Restricted Stock Units
• Paid time off, paid holidays, and leave of absence programs
• Comprehensive health, dental & vision insurance
• Employer contributions to HSA account
• Paid parental leave
• Paid life insurance, short-term and long-term disability
• Professional development and tuition reimbursement
• Mental health and wellness support
• Commuter benefits (parking & transit)
• Cell phone stipend
• 401(k) Retirement plan with company match up to 4% of salary
• Volunteer time off
• Global travel insurance and emergency assistance
• Daily meals allowance
• Additional perks and programs specific to location

Bonus Points

• Master’s degree in Mechanical, Manufacturing, or Industrial Engineering
• Professional Engineer (PE) license or PMP Certification
• Experience in a supervisory role or managing external contractors during a facility build-out

Education

Bachelor’s degree in Mechanical, Manufacturing, or Industrial Engineering.