Woodstock, IL

Engineer Jobs in Woodstock, IL

2 jobs found

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Today

Process Engineer - Machining, Maintenance, Refractory

Charter Dura-Bar Woodstock, IL

Woodstock, IL

Today

$82k - $103k/yr Full time Engineering Maintenance Maintenance Engineer

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Job Description

The Process Engineer role supports machining, maintenance, and refractory operations at the Woodstock, IL facility. The position focuses on continuous improvement, troubleshooting, and leading engineering and capital work to strengthen safety, quality, productivity, and cost competitiveness.

Key Responsibilities

Drive process improvements across maintenance, refractory, and machining operations to improve safety, product quality, manufacturing yield, throughput, and overall operational efficiency.
Lead continuous improvement efforts using Lean Manufacturing, Six Sigma, and structured problem-solving approaches to reduce variation, remove waste, and improve performance.
Troubleshoot manufacturing challenges with production teams by reviewing process data, identifying root causes, and deploying sustainable corrective and preventive actions.
Manage engineering and capital projects from investigation and cost estimation through financial justification, installation, implementation, and startup, coordinating with internal groups and external contractors.
Support new equipment and process development by partnering with Engineering and Operations to introduce new components, materials, technologies, and manufacturing methods.
Create process standards and performance measures, including standard operating procedures, work instructions, process control plans, and operational KPIs to support consistency and measurable results.
Promote a continuous improvement culture by coaching and collaborating with cross-functional teams, removing obstacles, and recognizing achievements that improve operational performance.

Required Qualifications

Bachelor’s degree in Engineering or a related field.
3+ years of experience improving processes in a manufacturing environment.
Experience with Lean Manufacturing and problem-solving methodologies including Kaizen, 5S, and Six Sigma.
Knowledge of manufacturing processes, production equipment, workflow, plant layout, and assembly methods.
Working knowledge of Statistical Process Control (SPC), PFMEA, process control plans, process flow diagrams, and part routings.
Strong analytical, troubleshooting, communication, and cross-functional collaboration skills, with the ability to lead or participate in multiple improvement projects.
Basic proficiency with 2D/3D CAD software.

Technologies and Tools

Lean Manufacturing
Six Sigma
Kaizen
5S
Statistical Process Control (SPC)
PFMEA
2D/3D CAD software

Preferred Qualifications

5+ years of experience leading safety, quality, and process improvement initiatives in manufacturing.
Experience with CNC programming and machining processes.
Six Sigma Green Belt certification or higher from a recognized organization.
Proven results applying Lean Manufacturing, continuous improvement, and value stream methodologies.
Demonstrated project management experience, including leading Kaizen events or improvement projects.
Experience with SolidWorks or Pro/ENGINEER (Pro/E).
Proficiency with statistical analysis, flowcharting, and process mapping software.

Benefits

Comprehensive health, dental, and vision benefits
401(k) plan with employer matching and profit sharing
Company-paid life insurance
Disability coverage
Paid time off (PTO)

Role Details

Location: Woodstock, IL (onsite)
Schedule: Onsite
Travel: Up to 10% to other Charter locations or vendors
Work Authorization: Applicants must be authorized to work for any employer in the U.S. Charter Manufacturing is unable to sponsor employment visas at this time.

Compensation

USD 82,000 - 102,500 per year

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Today

Sr. Quality Engineer - Continuous Casting Bar Products

Charter Manufacturing Woodstock, IL

Woodstock, IL

Today

$90k - $113k/yr Full time Senior Engineering Manufacturing Quality

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Job Description

Drive quality planning and continuous improvement for Continuous Casting Bar products in an onsite role in Woodstock, IL.

Responsibilities

Facilitate and lead corrective and preventive action teams tied to customer concerns, internal or supplier quality issues, and Continuous Improvement initiatives
Own customer and supplier communication to support problem resolution and ongoing interface through quality actions
Lead the Advanced Product Quality Planning (APQP) process and associated teams
Ensure launch success for new products and processes, including process capability and control aligned to customer requirements
Participate in or lead cross-functional product trial review efforts to validate product and process fit to applicable quality and productivity criteria
Create, review, and verify quality documentation such as Work Instructions, FMEA’s, and Control Plans
Develop and implement gauging, standards, and methods for inspection, testing, and evaluation
Partner with related departments to design and develop new gauging processes or equipment
Conduct production readiness evaluations and report recommended actions
Lead Continuous Improvement projects supporting safety, quality, and productivity initiatives
Provide technical assistance to other departments or customers as needed
Develop and maintain the quality management system, including communication, training, and documentation
Direct part analysis for internal and external requests
Perform internal and supplier audits and maintain auditing documentation
Train employees in auditing methods or procedures as needed
Promote open communication and teamwork around quality
Follow Environmental, Quality and Safety Management System procedures and requirements
Meet essential job requirements with or without reasonable accommodation, as outlined in the job description

Requirements

Bachelor’s Degree in Materials Science or Metallurgical Engineering, or related degree
5+ years experience as a Quality Engineer
Proven ability to lead problem-solving efforts and apply team problem-solving techniques
Experience with APQP and PPAP submissions
Experience with ISO 9001
Six Sigma experience
Working knowledge of drawing and test specification standards (including Geometric Dimensioning and Tolerance)
Well-developed analytical and problem-solving skills
Demonstrated ability to use a variety of gauges
Ability to travel 10% of the time (domestic)

Nice to Haves

ASQ Certified
Previous supervisory experience
Strong interpersonal and team-leading skills
Ability to conceive, plan, organize, and coordinate phases of special projects to improve efficiencies, simplify workflow, and reduce costs
Experience running design of experiments and statistical process control on quality-related issues
Strong Core Tools and Statistical Process Control (SPC) knowledge
Comprehensive knowledge of advanced quality assurance practices
Ability to manage projects and work in a team project environment
Ability to influence through communication, data analysis, and insightful presentation
Experience with direct customer and supplier contact in a quality role
Related industry experience

Benefits

Comprehensive health, dental, and vision benefits
401(k) plan with employer matching and profit sharing
Company-paid life insurance
Disability coverage
Paid time off (PTO)

Position Specifics

Location: Woodstock, IL
Schedule: Onsite
Travel: Up to 10% to other Charter Manufacturing sites
Work authorization: Applicants must be authorized to work for any employer in the U.S.; Charter Manufacturing is unable to sponsor employment visas at this time

Compensation: USD 90,200 - 112,700 per year

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Engineer Jobs in Woodstock, IL

Process Engineer - Machining, Maintenance, Refractory

Sr. Quality Engineer - Continuous Casting Bar Products

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