Aerospace Process Engineer

The Aerospace Process Engineer will join Chromalloy's New York Engineering Organization in an on-site role based in Orangeburg, NY. This position focuses on the manufacturing and repair of high‑pressure turbine airfoils and duct segments, with an emphasis on coating technologies, process development, and continuous improvement across operations. The role offers a salary range of USD 98,016 to 128,646 per year.

Responsibilities

• Develop, standardize, and document processes and parameters to meet technical, quality, and operational requirements, including work instructions, training materials, calibration procedures, and quality records.
• Lead root cause and corrective action RCCA investigations and cross-functional problem-solving teams to address manufacturing challenges.
• Partner with maintenance to build robust preventive maintenance programs and support equipment troubleshooting.
• Champion improvements to safety, quality, and productivity by challenging the status quo and driving meaningful change.
• Support new program launches, process qualifications, and design reviews alongside product and repair development engineers.
• Monitor daily quality and productivity metrics and respond quickly when issues arise.
• Represent engineering in customer meetings and cross-functional discussions.

Requirements

• A degree in Mechanical Engineering, Materials Science, or a related field is required; other engineering disciplines are welcome.
• 2+ years of experience in manufacturing or a related environment.
• Knowledge of gas turbine processes such as heat treatment, thermal spray, EBPVD, diffusion coatings, precious metal plating, or chemical cleaning is a strong plus.
• Experience with superalloy metallurgy, robotic/CNC programming, PLC and automation systems, or Six Sigma methodologies is a bonus.
• Familiarity with 3D modeling software such as Siemens NX or similar is preferred.
• A background in the aviation industry is a plus but not required.

Technologies

• Siemens NX
• PLC
• CNC programming
• Robotic programming
• Six Sigma

Benefits

• Comprehensive and flexible benefit options starting on day one, including medical, dental, vision, EAP, wellness incentives, and a 401(k) plan with employer matching.
• Development and progression opportunities for every employee, including regular performance conversations, a structured training and development curriculum, and engineering fellowship programs.
• Paid time off, including vacation, sick leave, paid holidays, and parental leave, eligible from your first day of employment.
• Competitive pay with eligibility for quarterly and annual bonuses, depending on role and site.