Automation Engineer

Automation Engineer responsible for designing, developing, and managing on-site automation and electrical control systems for Mestek Machinery's HVAC duct fabrication equipment, with PLC programming, design verification, and cross-disciplinary collaboration.

Responsibilities

• Ensure safe operation, design, and debugging of process and automation control systems.
• Identify and recommend suitable vendors.
• Develop master plans, automation strategy, and software configuration.
• Diagnose and resolve complex issues across systems.
• Collaborate with the Engineering Manager to establish and enforce design standards, change control, and documentation for electrical engineering activities.
• Develop and debug PLC code for multiple stations.
• Create device drivers.
• Develop and program human-machine interface devices.
• Design interface circuitry.
• Assess power and load requirements and constraints.
• Design logic systems for sequencing and timing control.
• Create diagrams for cable connections.
• Develop processes and controls for design verification.
• Develop quality testing procedures and tooling.
• Demonstrate ownership and accountability for projects.
• Identify performance issues on new or existing equipment, perform root cause analysis, and propose solutions.
• Participate in brainstorming and design reviews, offering constructive critique of designs.
• Collaborate effectively in multi-disciplinary teams including mechanical, electrical, software, and controls.
• Conduct or assist with equipment and material test studies.
• Perform other related duties as required.

Requirements

• BSEE or BSME with 3 to 5+ years of industrial automation experience.
• Familiarity with current technology and applicable electrical codes (UL, CSA, CE).
• Experience with major PLC platforms and control devices such as Allen-Bradley, Siemens, and B&R.
• Understanding of electromechanical relationships within an automation system.
• Willingness to contribute to engineering procedure improvements.
• Proficiency with MS Office (Word, Excel, PowerPoint, Outlook).
• Strong technical skills plus communication, analytical, and interpersonal abilities.
• Solid understanding of code compliance requirements and industry standards.
• Ability to work independently with minimal supervision and in a collaborative team environment.
• Experience with machine shops is a plus (welding, milling, turning, sheet metal).
• Knowledge and experience with 3D CAD software; Autodesk Inventor preferred, SolidWorks or similar.

Technologies

• AB (Allen-Bradley) PLC
• Siemens PLC
• B&R PLC
• MMI devices
• Autodesk Inventor
• SolidWorks
• MS Office

Compensation

Salary: USD 80,000 - 110,000 per year.

Wage Range

Exempt wage range: USD 80,000 - 90,000, depending on experience and education.

Benefits

• 401(k)
• Dental insurance
• Employee assistance program
• Flexible spending account
• Health insurance
• Health savings account
• Life insurance
• Paid time off
• Professional development assistance
• Referral program
• Vision insurance

Physical Demands

• Regularly stand; frequently walk, use hands to handle, reach with arms, and communicate verbally.
• Occasionally sit; climb or balance; stoop, kneel, crouch, or crawl.
• Occasional lifting or moving up to 50 pounds.
• Vision requirements include close, distance, peripheral, and ability to adjust focus.

Work Environment

Regular exposure to moving mechanical parts with a moderate noise level typical of the shop floor.

Core Hours

Monday through Friday, 7:30 am to 4:30 pm onsite, with potential flexibility.