Controls and Automation Test Engineer

Hyper Solutions Inc builds control systems that help power data center infrastructure products operate reliably and safely. In this on-site role in Richmond, VA, you will design, validate, and test end-to-end control solutions for hardware that ships with fully integrated sensing, control, and operator interfaces.

Responsibilities

• Design, develop, and validate control systems for power infrastructure products including PDUs, RPPs, and switchboards
• Develop and configure HMI applications with screen design, alarm management, trending, and operator workflows
• Install, configure, and test power metering components including power meters, gateways, and controllers to ensure correct communication and performance
• Select, mount, and wire sensors such as current transformers, voltage transducers, temperature probes, and environmental sensors
• Build complete system-level configurations by integrating sensors, controllers, and HMIs into functional products
• Build and test hardware and software prototypes to support new product development and customer-specific solutions
• Execute Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to confirm performance
• Create and maintain control system documentation including wiring diagrams, I/O lists, and test procedures
• Collaborate with engineering and manufacturing teams to support manufacturability and field readiness
• Follow electrical safety requirements during lab and test activities, including LOTO procedures and arc flash safety standards
• Support troubleshooting and root cause analysis for control system issues observed in the field
• Contribute to internal standards, lab infrastructure, and testing methodologies
• Participate in safety reviews to identify hazards in product designs and test setups
• Partner with engineering and service teams to improve reliability and performance
• Refine sensor strategies and control system requirements using real-world usage feedback

Requirements

• Bachelor’s degree in Electrical Engineering, Controls Engineering, Mechatronics, or a related field
• 5+ years of hands-on experience with industrial control systems, including controllers and HMIs
• Experience developing HMI applications, including screen design, scripting, and alarm configuration
• Working knowledge of industrial protocols: Modbus, BACnet, OPC-UA, and SNMP
• Experience configuring and commissioning power metering and monitoring equipment
• Ability to read and interpret electrical schematics, single-line diagrams, and wiring documentation
• Experience executing system-level and component-level testing, including FAT and SAT
• Strong electrical safety understanding, including LOTO and NFPA 70E

Technologies

Modbus, BACnet, OPC-UA, SNMP, LOTO, NFPA 70E, Red Lion, Kepware, Ignition, IEC 62443

Preferred Qualifications

• Experience working with data center power infrastructure such as PDUs, UPS systems, or switchgear
• Familiarity with industrial gateway platforms such as Red Lion, Kepware, or Ignition
• Exposure to condition-based monitoring or predictive maintenance systems
• Understanding of OT/ICS security principles or IEC 62443 frameworks
• Experience building and testing physical systems in lab environments

What Success Looks Like

• Control systems are reliable, fully tested, and meet performance and safety requirements
• Products ship with integrated and validated sensor, control, and HMI systems
• Testing processes are structured and repeatable, identifying issues before deployment
• Cross-functional teams collaborate effectively to deliver manufacturable and field-ready systems
• Safety standards are consistently upheld across lab and testing activities

Compensation and Location

Location: On-site in Richmond, VA

Salary: USD 105,000 - 135,000 per year. Actual salary varies based on experience, technical expertise, and location.

This position is eligible for discretionary bonus or incentive compensation based on individual and company performance.