Hypersonics Metrology Engineer

Leidos Defense Systems is hiring a Hypersonics Metrology Engineer in Huntsville, AL (onsite) to support development of a Thermal Protection System (TPS) for the nation’s leading Hypersonic Production Program.

Responsibilities

• Develop metrology workflows for complex mechanical assemblies
• Design tooling and fixtures to support high-precision inspection and measurement
• Support manufacturing processes in high-precision environments
• Create templates for part inspection and live tracking
• Perform blue light scanning operations as needed

Requirements

• Bachelor’s degree in Mechanical Engineering or Aerospace Engineering (or equivalent work experience); 4–8 years of prior relevant experience, or Master’s with 2–6 years of prior relevant experience
• Prior relevant experience in optical metrology, blue light scanning, and photogrammetry of hardware
• Hands-on experience with GOM/Zeiss optical scanning systems (example: ATOS)
• Proficiency in processing 3D data and creating digital assemblies
• Strong knowledge of GD&T and ASME Y14.5 standards
• Experience with SolidWorks or equivalent CAD software
• Experience supporting manufacturing with precision metrology and production support

Technologies

• GOM/Zeiss optical scanning systems (ATOS)
• Blue light scanning
• Photogrammetry
• GD&T
• ASME Y14.5
• SolidWorks (or equivalent CAD software)
• 3D data processing
• Digital assembly creation

Preferred Qualifications

• Active security clearance at SECRET or above
• Experience in hypersonic or aerospace manufacturing environments
• Proficiency in GOM/Zeiss inspect
• Experience developing automation scan routines and robotic scanning workflows
• Strong analytical skills for interpreting high-resolution 3D data
• Excellent communication skills, including presenting findings to customers and upper management
• Ability to thrive in high-stress, dynamic, fast-paced environments
• Experience in an AS9100 production environment

Benefits

• Health and Wellness programs
• Income Protection
• Paid Leave
• Retirement

Location: Huntsville, AL (onsite)

Experience: 4 years minimum

Salary Range: USD 87,100 to 157,450 per year