Sr Production Engineer
Job Description
Senior Production Engineer role supporting distillation and hydrogenation operations onsite in Pasadena, TX.
Responsibilities
- Lead the operation of distillation projects and/or hydrogenation reactors.
- Supervise, develop, and manage performance of CTLs.
- Own asset reliability and availability, including unit programmed expenses and unit variable expenses (energy, catalyst).
- Deliver chemical operations and optimization objectives tied to product quality and business improvements.
- Account for maintenance and engineering planning and execution.
- Understand how campaign-related equipment operates and teach junior engineers/operations.
- Ensure plant utilities remain within budget and identify improvement projects.
- Partner with the Operations Manager to provide data and chemical engineering support for specific product campaigns.
- Work closely with Technical Advising and plant personnel to optimize operations and meet plant goals.
- Coordinate with Quality Assurance to ensure product specifications are met.
- Support Engineering with cost-effective projects to optimize production and minimize working capital.
- Develop procedures for items currently in production or planned for future production.
- Prepare and enhance operating instructions.
- Troubleshoot plant operations when actual performance does not meet expected operation.
- Generate campaign reports, including mass balances, process data analysis, and de-bottlenecking proposals.
- Complete monthly reports.
- Ensure compliance with internal and external regulatory requirements, including HSE, Process Safety, Management of Change, Mechanical Integrity, Compliance Reporting, and Action Item Closure.
- Develop and maintain campaign-specific schedules to meet production demand.
- Drive efficient campaign execution through collaboration with plant personnel, technical advisors, and data analysis.
- Participate with operators in the field to identify process and safety improvements.
- Communicate technical information and issues to plant personnel at all levels as needed.
- Optimize processes to minimize or cost-effectively dispose of waste (water and organics) generated in each project.
- Lead quarterly improvement meetings with Technical Advising for main projects.
- Lead pre-campaign meetings prior to start-up to review items required for project execution.
Requirements
- Willingness to participate in a 24/7 production facility call out policy, when needed.
- Ability to function and communicate with all levels of the organization.
- Ability to obtain a TWIC Card.
Qualifications
- 5+ years work experience in an engineering role.
- Preferred: Honeywell Experion experience.
- Required education: Bachelor’s Degree (B.S.) in Engineering.
Technology
- Honeywell Experion
Working Conditions / Physical Demands
- Walking: moving about on foot to accomplish tasks, particularly for long periods, up to 12 hours/day.
- Sitting: working from seated position up to 12 hours/day.
- Climbing: ascending/descending ladders, stairs, ramps one to two times per day.
- Balancing: maintaining equilibrium to prevent falling; walking/standing/crouching on narrow or slippery surfaces.
- Stooping: bending downward/forward at the waist.
- Kneeling: bending legs to rest on one or both knees.
- Crouching: bending downward/forward using legs and spine.
- Reaching: extending hands/arms in any direction.
- Pushing: exerting up to 25 lbs occasionally, 15 lbs frequently, 10 lbs consistently.
- Pulling: exerting up to 25 lbs occasionally, 15 lbs frequently, 10 lbs consistently.
- Lifting: raising objects up to 25 lbs occasionally, 15 lbs frequently, 10 lbs consistently.
- Grasping: applying pressure with fingers and palm.
- Environmental exposure: activities could occur inside and outside; possible extreme heat (temperatures above 100°F for periods longer than one hour); subject to vibration; exposure to hazards including moving mechanical parts, moving vehicles, electrical current, high heat, and chemicals.
- Operate/drive utility vehicle; must wear required PPE (FRC uniform, hard hat, safety toe work boots, safety glasses, gloves, etc.).
Location
- Pasadena, TX (onsite)