Senior Electrical Controls Engineer

The Senior Electrical Controls Engineer will own electrical controls and software from concept through commissioning for customized industrial automation systems, with a hands-on emphasis on controls architecture, system integration, and on-site startup.

Responsibilities

• Create and deploy PLC software architectures for bespoke machines and systems
• Develop scalable, modular control code
• Own the IO structure, tag naming conventions, alarms, and diagnostic logic
• Enable database communications and capture production data
• Integrate vendor equipment including conveyors, barcode scanners/printers, vision systems, and robotics
• Program and/or integrate industrial robots (Epson RC+ or Fanuc experience a plus)
• Configure industrial networks and communication protocols (EtherNet/IP, EtherCAT, OPC-UA, etc.)
• Define control panel architecture, hardware selection, and network topology
• Review electrical schematics and panel designs (panel build may be outsourced)
• Ensure designs comply with NFPA 79, UL 508A, and NEC standards
• Support FAT, SAT, and on-site commissioning activities
• Troubleshoot complex system issues under real-world production conditions
• Assist with root cause analysis and corrective actions
• Support customers during startups and early production runs
• Produce clear documentation including operation descriptions, IO lists, and network diagrams
• Collaborate with project management on scope definitions and engineering estimates
• Contribute to the ongoing improvement of internal controls standards and templates

Requirements

• 7+ years of experience in industrial electrical controls engineering
• Strong PLC experience in Allen-Bradley Studio 5000 or Omron Sysmac Studio
• Solid understanding of IEC 61131-3 programming (Structured Text and Ladder)
• Proven experience owning full machine controls, not just subsystems
• Experience integrating vendor equipment and third-party automation components
• AutoCAD Electrical experience
• Comfortable debugging systems during FAT and startup
• Ability to work independently and make sound engineering decisions

Technologies

• Allen-Bradley Studio 5000
• Omron Sysmac Studio
• IEC 61131-3
• Structured Text
• Ladder
• AutoCAD Electrical
• EtherNet/IP
• EtherCat
• OPC-UA
• Epson RC+
• Fanuc

Benefits

• Competitive base salary
• Annual discretionary performance bonus
• Health insurance (employer-subsidized)
• Paid time off and paid holidays
• Flexible, growth-oriented environment with significant influence on engineering direction

Why this role is different

• You will own systems, not just tasks
• You will influence controls standards and architecture as the company scales
• You will work on custom machines, not mass-produced products
• You will have direct impact on project success and customer satisfaction

Job Type

Full-time

Pay

$85,000 - $165,000 per year

Work Location

Belcamp, MD (onsite)

Application Question(s)

• Do you live within 50 miles of Belcamp, MD 21017?

Work Environment & Travel

• Work will occur in office, shop floor, and customer facilities
• Domestic travel for startups and support approximately 15%
• Ability to work in industrial environments with noise and temperature variation
• Occasional overtime during critical project phases