Senior Manufacturing and Product Development Engineer
Job Description
Lead end-to-end product and manufacturing engineering work for metal fabrication and furniture-related products, from customer concept through production release.
Responsibilities
- Independently manage projects from customer concept to design, prototyping, testing, and production release.
- Partner with Sales and company owners to clarify requirements, assess feasibility, develop solutions, and meet delivery commitments.
- Create SOLIDWORKS models, CAD drawings, fabrication drawings, bills of materials, and manufacturing instructions.
- Resolve design and fabrication challenges by balancing function, quality, cost, and lead time.
- Select appropriate metals and specifications, including thickness, tooling, tolerances, joining methods, and finishes.
- Work with modern CNC equipment and review programs covering nesting, cutting paths, bending sequences, and tooling setups.
- Use hands-on welding knowledge to support joint design, weld accessibility, distortion control, and appearance requirements.
- Incorporate powder coating and other finishing processes into the design, including surface preparation, masking, coating buildup, and final fit.
- Collaborate with shop employees to build prototypes, troubleshoot fabrication issues, and improve product quality.
- Support special projects by interpreting specifications and preparing accurate technical documentation.
- Coordinate across Purchasing, Quality, Production, customers, and overseas manufacturing partners to keep work on schedule.
Requirements
- 15+ years of relevant experience in metal fabrication engineering, manufacturing, or product development.
- Expert proficiency in SOLIDWORKS and CAD, with a track record of fabrication-ready, accurate designs.
- Proven ability to take a customer idea from prototype through production.
- Strong understanding of modern fabrication machinery and familiarity with the software and programming used to operate it.
- Practical knowledge of flat-bed and tube laser cutting, punching, forming, tooling, machining, and assembly.
- Knowledge of metal materials, welding processes, powder coating, and finishing requirements.
- Creative problem-solving for unfamiliar or complex engineering and fabrication challenges.
- Hands-on approach with demonstrated ability to solve problems directly on the shop floor.
- Ability to manage projects independently, maintain documentation accuracy, and deliver on schedule.
- Strong teamwork and communication skills with Sales, company owners, and shop employees.
- Ability to manage competing priorities and perform under pressure.
- Engineering degree or equivalent demonstrated technical expertise and industry experience.
Technologies
- SOLIDWORKS, CAD
- Flat-bed lasers, tube lasers
- Turret punches
- Press brakes
- CNC equipment
- Powder coating
Benefits
- Competitive salary based on experience
- 401(k)
- 401(k) Match
- Healthcare options
- Dental
- Vision
- Paid vacation
- Sick leave
- Holidays
- Life Insurance
- Disability
- FSA
- Holiday bonus
- Casual, respectful, and collaborative work environment
Preferred Qualifications
- Direct programming experience with flat-bed and/or tube lasers, particularly AMADA and Mazak.
- Experience with CNC press brake programming, nesting software, or robotic welding.
- Experience with furniture hardware, metal furniture, and government contract manufacturing.
- Spanish or Chinese language skills to communicate with shop employees or overseas manufacturing partners.
What We Offer
- Access to modern fabrication tools and software systems
- Work Location: 100% on-site at the East Baltimore facility (no remote work)
How to Apply
- Submit your résumé and examples of projects you have taken from concept through prototype or production.
- Include your role in each project.
- Provide the machines, programming software, welding methods, and finishing processes you have worked with.
Location: Essex, MD (onsite). Salary: USD 110,000 - 160,000 per yearly. Experience: 15+ years.