Manufacturing Engineer II-IV - Federal Ammunition
Job Description
The Kinetic Group seeks a Manufacturing Engineer II to IV for its Federal Ammunition operations. This on-site role in Anoka, MN focuses on designing, implementing, and supporting automated control systems, reporting to the Manufacturing Engineering Manager. The position covers PLC programming, machine vision, HMI/SCADA, and MES/SCADA/IT integration to optimize manufacturing processes.
Responsibilities
- Lead and support the design, development, and deployment of automated manufacturing systems with an emphasis on machine vision and inspection technologies.
- Design, program, and commission PLC based control systems (Allen-Bradley, Omron) integrated with vision, robotics, servo motion, and laser systems.
- Architect and implement camera-based inspection solutions, including lighting, optics, image acquisition, and defect detection.
- Design, implement, maintain, and improve electrical instruments, equipment, facilities, and systems for the manufacturing plant.
- Direct and assist in coordinating construction, installation, maintenance, support, documentation, and testing activities to ensure compliance with specifications and codes.
- Oversee electrical project efforts to ensure timely completion within budget and scope.
- Develop and maintain HMI/SCADA interfaces for real-time visualization and diagnostics.
- Manage the full project lifecycle from concept through design, programming, installation, testing, and commissioning.
- Ensure compliance with NEC, OSHA, and machine safety standards including FMEA and risk assessments.
- Troubleshoot and optimize high-speed inspection systems to improve performance and reduce false rejects.
- Collaborate with engineering, IT, and operations teams to develop proof-of-concept and scalable solutions.
- Integrate machine data with MES/SCADA/IT systems to support traceability and analytics.
- Lead and mentor team members while developing technical documentation and standards.
Requirements
- Bachelor’s degree in Electrical or Controls Engineering or equivalent experience.
- Minimum 5 years of experience in automated manufacturing systems and PLC programming, with a preference for Allen-Bradley.
- Hands-on experience with machine vision platforms such as Cognex, Keyence, Omron, or AI-based tools.
- Experience with servo motion, robotics integration, and automation systems.
- Knowledge of lighting techniques and optical design for inspection applications.
- Familiarity with industrial networking protocols including EtherNet/IP, TCP/IP, and OPC UA.
- Proficiency in AutoCAD Electrical, HMI/SCADA development, and Microsoft Office.
- Experience with NEC, OSHA, and industrial safety standards.
- Strong troubleshooting and problem-solving skills across electrical, mechanical, and vision systems.
- Effective communication of technical concepts.
Technologies
- Allen-Bradley
- Omron
- Cognex
- Keyence
- AutoCAD Electrical
- HMI/SCADA development
- Microsoft Office
- EtherNet/IP
- TCP/IP
- OPC UA
Benefits
- Medical insurance
- Dental insurance
- Vision insurance
- Disability insurance
- Life insurance
- 401(k)
- Paid time off
- Tuition reimbursement
- Gear discounts
You Might Have
- Experience integrating vision data with MES, SQL databases, or cloud systems.
- Exposure to AI or deep learning vision tools such as Cognex ViDi or Keyence AI.
- Familiarity with FMEA, hazard analysis, and machine safety risk assessments.
- Experience with version control systems and continuous improvement practices.
Work Environment
Assignments may involve work in areas with potential hazards, including flammables and explosives. Safety training is provided to ensure compliance with company and federal regulations.
Pay Range
Annual Salary: $75,800.00 - $149,000.00
The actual annual salary offered will be based on variables including experience, geographic location, education, and skills/achievements, and will be mutually agreed upon at the time of offer.
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