Electrical Control Systems

Electrical Control Systems Engineer Jobs

11 jobs found

Today

Controls Systems Engineer

Ingredion Incorporated (NA-US) Bedford Park, IL

Bedford Park, IL

Today

$84k - $113k/yr Full time Automation Control Design Control Systems

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Job Description

The Controls Systems Engineer will design, implement, and maintain process control and automation systems supporting plant production, quality, GMP, and safety objectives. This onsite role at the Argo Plant in Bedford Park, IL focuses on DeltaV and Rockwell platforms and involves coordination across engineering disciplines to deliver reliable control system performance.

Key Responsibilities

Ensure instrumentation, control systems, and documentation for assigned unit(s) can meet plant quality and production goals and support business needs.
Identify and implement improvements to instrumentation and control systems while supporting effective Management of Change, including PSM and validation considerations.
Maintain knowledge continuity through subject matter expertise in an element of the site control system.
Manage assigned capital projects within approved cost, schedule, and scope constraints.
Participate in control systems lifecycle planning to support continued serviceability as systems approach obsolescence.
Drive continuous improvement in plant automation, building professional capabilities to improve process efficiency and control system reliability.
Research and evaluate new technologies and applications that may benefit the business; share knowledge and provide support across the group, other plants, and internal customers.

Required Qualifications

Bachelor’s degree in electrical engineering, controls engineering, automation, or a related field, or relevant experience in automation and controls.
Proven experience working with DeltaV systems in a manufacturing environment such as food, beverage, pharmaceutical, or similar regulated industry (preferred).
Demonstrated knowledge of PLC and DCS hardware and software, as well as data historians.
Project management experience with a record of successful projects.
Mastery of the theory of operation, application, specification, installation, and tuning of control valves and measurement devices.
Network infrastructure experience; Cisco Certified Network Professional (CCNP) is a plus.
Familiarity with cybersecurity concepts and principles.
Ability to communicate effectively with a broad range of stakeholders.

Preferred and Relevant Technologies

DeltaV
Rockwell
PLC, DCS
Data historians
Control valves, measurement devices
Network infrastructure

Compensation and Incentive

Pay Range: USD 84,400 - 112,533 per year.

Incentive Compensation: As part of the total compensation package, eligibility may include the Ingredion Annual Incentive Plan or a role-specific commission/bonus.

Benefits

Competitive salary and performance-based pay
Health, long-term savings, and resources for physical, mental, and emotional well-being
Flexible Work Arrangements
Learning, training, and development opportunities, including tuition reimbursement
Employee Recognition Program
Employee Discount Program
401(k) plan with a competitive company match
Medical, dental and vision coverage

Work Location and Details

Workplace Type: Onsite
Location: Bedford Park, IL (Argo Plant)
Report To: Manager, Control System Engineering
Relocation Available: Yes, within country

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Today

Electrical & Instrumentation (E&I) Engineer

Hired Acumen Hahnville, LA

Hahnville, LA

Today

$145k - $160k/yr Full time Electrical Engineering Automation Control Systems

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Job Description

Hired Acumen is seeking an onsite Electrical and Instrumentation (E&I) Engineer to support plant automation projects through control system development, programming, documentation, and hands-on troubleshooting across PLC and DCS environments.

Role Overview

Reporting to the Engineering Manager, the E&I Engineer builds and maintains operation interface control screens and develops control schemes and system logic software and hardware for plant automation initiatives. The position covers PLC and DCS programming, schematics and operator interfaces, troubleshooting, and process control expertise using Honeywell and Delta V DCS, RS3, PLC, HMI, and data historian systems.

Key Responsibilities

Troubleshoot plant control system instrumentation and logic, identify likely sources of system issues, and support repair activities.
Provide technical expertise to production units by maintaining PLC systems and troubleshooting control-related issues impacting operations.
Support root cause analysis for process controls issues using historical data and DCS history to determine process upsets.
Act as gatekeeper for process control changes by tracking and documenting control and instrument modifications.
Document and extract historical system data as needed by Production to support operational needs and analysis.
Implement control system modifications, including installation and updating of control solutions.
Maintain software by performing regular system backups and installing software updates.
Maintain DCS schematics and operator interface control screens, including documentation and configuration management.
Support digital electronic displays, instrumentation, and pneumatics.
Maintain application configuration documentation and track and document control changes through control drawings and software updates.
Provide hands-on process control expertise, including review and management of documentation for system standards, control procedures, PLC system architecture, and small control or logic schemes.
Program, integrate, troubleshoot, and support PLC software; develop ladder logic diagrams for control systems and equipment.
Provide support for PLC systems, including occasional off-hour callouts.
Contribute to improving plant processes and structures for acquiring, displaying, and trending process data.
Assist with development of project control strategies, project plans, and estimates.

Required Qualifications

BS in Control System Engineering, Automation, or Electrical Engineering, with 5+ years experience in a chemical manufacturing environment as a Control Systems Engineer.
Prior experience working with Honeywell, Delta V, or other distributor control systems.
Ability to develop creative solutions, and lead and work effectively in a team environment with operations, maintenance, and other support personnel.
Experience in instrumentation and electrical and computer application.
Prior programming experience.
Experience applying standardized systems and applications in manufacturing facilities to simplify development efforts, maintenance, and support, while minimizing system integration and total costs.
Experience troubleshooting and developing software for automation and controls systems.
Experience with automation hardware and platforms including PLCs.
Knowledge of process control systems and standards.
Knowledge of information systems, including Production Monitoring, Utility Monitoring, and SAP.
Experience maintaining and sustaining manufacturing systems infrastructure through proactive practices and processes.

Technologies

Honeywell
Delta V DCS
RS3
PLC
HMI
Data historian systems
DCS
Production monitoring
Utility monitoring
SAP
Ladder logic

Compensation and Location

Location: Hahnville, LA (onsite)
Pay: USD 145,000 - 160,000 per year
Work location: In person

Benefits

401(k)
401(k) matching

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4d ago

Controls Electrical Engineer

Ford Motor Company Marshall, MI

Marshall, MI

4d ago

$87k - $145k/yr Full time Electrical Engineering Automation Control Systems

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Job Description

Join a team supporting BlueOval Battery Park Michigan and a state-of-the-art manufacturing facility. In this full-time, onsite role in Marshall, MI, you will optimize and troubleshoot automated equipment using controls, automation, and process control. You will collaborate across operations, Manufacturing Engineering, and IT to keep production running safely and efficiently.

Compensation: Salary grade 7, $86,600-$144,900 per year. Final base salary will be set within the applicable range based on skills and experience, job scope, responsibility, and competitive market value.

Responsibilities

Optimize and innovate highly automated manufacturing equipment and processes using visual systems, automation, and advanced process control.
Program, modify, and troubleshoot PLC and HMI systems using Siemens (SP700), Omron, or other PLC programming software and HMI screens.
Own systems integration across servo systems, frequency conversion systems, and upper-level computers, including appropriate parameter configuration for varying production loads.
Support robotics and automation by troubleshooting and performing robot programming and integration (including examples such as Fanuc) with other automation systems.
Lead fault analysis and root cause identification for complex automation issues, including identifying and rectifying electrical component faults to prevent recurrence.
Drive continuous improvement using Andon data to prioritize work toward 100% flow, and lead Six Sigma project teams focused on efficiency, quality, and reliability.
Serve as a technical liaison with IT on IT/Controls interface issues and partner with Manufacturing Engineering to support installation and validation of new equipment.
Support maintenance by establishing preventive maintenance plans for equipment, electrical, and controls systems, and mentoring/training technicians to strengthen team capability.
Ensure standards and safety alignment with the Ford Production System (FPS) and Safety Operating System practices to achieve zero injuries.
Support lifecycle management through feasibility input for product design changes, code modifications, and automation program backups.

Requirements

Bachelor’s degree or higher in Electrical Engineering, Electrical Automation, Mechatronics, or a related technical field.
3-5 years of relevant professional experience in a manufacturing environment (automotive or battery cell manufacturing preferred).
Proficiency with PLC logic (Siemens/Allen-Bradley), HMI, VFD, and networking/communication protocols (for example, Ethernet, Profinet).
Fundamental working knowledge of industrial electronics, controls circuit design, and machine safety standards.
Working knowledge of 2D and 3D vision systems for robot guidance, metrology, and identification.
Ability to demonstrate leadership behaviors with strong interpersonal and communication skills.
Ability to work various shifts and hours, including weekends, and to travel extensively (including internationally) as needed for plant launch and support.

Technologies

Siemens (SP700), Omron, PLC Logic (Siemens/Allen-Bradley), HMI
VFD, Ethernet, Profinet, PLC programming software
2D & 3D vision systems, Fanuc
Servo systems, frequency conversion systems, Andon data

Benefits

Immediate medical, dental, vision, and prescription drug coverage
Flexible family care days, paid parental leave, new parent ramp-up programs, and subsidized back-up child care
Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
Vehicle discount program for employees and family members, including management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
Paid time off plus the option to purchase additional vacation time

Work Authorization / Logistics

Job type: Full time
Work type: On-site (#LI-Onsite, #LI-NS3)
Shift flexibility: Must be fully flexible to work across day, night, weekend, and holiday schedules on a consistent basis.
Visa sponsorship: Not available. Candidates must be legally authorized to work in the United States; employment eligibility will be verified at hire.

Even Better, You May Have

Master’s Degree in Engineering
5+ years of relevant Controls Engineering experience
Familiarity with Data Collection, AI/ML, IIOT, and Digital Twins
Prior experience with Fanuc, ABB, or Universal robots
Experience with Lean Manufacturing, Six Sigma, and FMEAs
Proficiency in AutoCAD, C, and RSLOGIX

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5d ago

Instrumentation, Controls and Electrical Engineer III

Danos Spring, TX

Spring, TX

5d ago

Full time Electrical Engineering Automation Controls Engineering

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Job Description

Danos is hiring an Instrumentation, Controls and Electrical Engineer III for an onsite role in Spring, TX supporting upstream oil and gas facilities engineering teams in the Midland Basin. This full-time position offers a Monday to Friday schedule with a flexible schedule option, plus comprehensive benefits including 401(k) with matching, medical and dental coverage, life and vision insurance, and paid time off.

Responsibilities

You will provide engineering support across instrumentation, medium/low voltage electrical systems, and control systems, helping facilities operate efficiently, safely, and in compliance with applicable standards. Key duties include:

Conduct continuous surveillance, analysis, and management of instruments, medium/low voltage electrical equipment, and control systems to support efficient and safe operations.
Specify instrumentation and medium/low voltage electrical and control systems for onshore facilities, selecting appropriate instruments, sensors, equipment, and control devices.
Oversee installation and setup of IC&E equipment and systems, verifying proper function and alignment with safety and regulatory standards.
Participate in area risk activities including Risk Assessment, HAZOPs, Hazard Hunts, and Critical Operating Parameter Reviews.
Support incident investigations and help translate findings into actionable improvements.
Contribute to opportunity management by identifying potential work and helping develop scope of work for projects.
Collect and analyze instrumentation and control data to improve processes and identify opportunities for optimization.
Recommend and implement upgrades to instrumentation and electrical and/or control systems to keep pace with industry standards and technology.
Support SHE (Safety, Health, and Environment) by implementing and enforcing safety protocols and procedures to protect personnel, equipment, and the environment.
Provide operations support for changes, repairs, and alterations of plant pressure equipment leveraging the Management of Change process.
Work with multidisciplinary teams including facilities engineers, machinery engineers, operations, and maintenance personnel.
Troubleshoot, diagnose, and rectify issues related to instrumentation, medium/low voltage electrical equipment, and control systems; provide shutdown engineering support.
Support brownfield upgrade and greenfield project engineering, preparing and reviewing IC&E deliverables (including one-line diagrams, Cause & Effect diagrams, Controls Narrative, wiring diagrams, installation details, instrument index, and cable schedule), whether performed internally or by contractors and subcontractors, ensuring work follows company specifications, standards, and regulatory requirements.

Requirements

Demonstrated work experience in Upstream Oil & Gas Production support.
B.S. in Electrical Engineering or related engineering specialty, or equivalent professional experience.
Strong knowledge of discipline design standards, specifications, codes, and safety criteria including ISA, National Electrical Code, ISA84, API RP 551, NEC, NETA MTS for electrical maintenance and inspection, and applying NFPA 70E Electrical Safety in the Workplace (Arc Flash).
Ability to handle tight deadlines, heavy workloads, and frequent priority changes.
Proficiency in the Microsoft Office suite.
Fluent English reading, writing, and speaking for technical and business communication.
Must meet conditional job offer requirements.

Additional Details

Job type: Full-time
Schedule: Monday to Friday
Work location: In person
Pay: DOE
Application question: What is your desired hourly rate?

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6d ago

Electrical Controls Engineer

SIEMAG TECBERG Newburgh, IN

Newburgh, IN

6d ago

$75k - $90k/yr Full time Electrical Engineering Automation Control Systems

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Job Description

SIEMAG TECBERG is hiring an Electrical Controls Engineer in Newburgh, IN to develop PLC-based control systems for mine hoisting equipment. The position focuses on controls design, Rockwell programming, safety integration, and commissioning activities from Factory Acceptance Testing through on-site Site Acceptance Testing.

This role is centered on building reliable industrial automation for mining applications, including HMI/SCADA development, coordinated motion control, and thorough documentation to support installation, startup, and long-term troubleshooting.

Responsibilities

Design and implement PLC-based control systems for mine hoist applications using Rockwell Automation platforms (ControlLogix, CompactLogix)
Develop ladder logic, structured text, and function block programming in RSLogix 5000 / Studio 5000
Create HMI/SCADA applications using FactoryTalk View for operator interfaces and system monitoring
Design control system architecture, including I/O specifications, network topology (EtherNet/IP, DeviceNet), and safety system integration
Integrate PLCs with VFDs, servo systems, and safety PLCs to support coordinated hoist control
Coordinate with mechanical and electrical teams to ensure control systems integrate correctly with hoisting equipment
Interface control systems with third-party devices and subsystems using industrial communication protocols
Design and program safety-rated control systems using Rockwell GuardLogix or equivalent safety PLCs
Implement safety interlocks, emergency stops, and redundant safety circuits per mining safety standards
Ensure compliance with functional safety standards including IEC 61508 and ISO 13849
Perform FAT (Factory Acceptance Testing) and SAT (Site Acceptance Testing)
Commission PLC systems on-site at customer mining facilities
Diagnose and resolve control system issues during installation, commissioning, and operations
Provide remote and on-site technical support for troubleshooting
Create detailed control system documentation, including I/O lists, network drawings, and PLC program documentation
Develop electrical control panel layouts and wiring diagrams using AutoCAD Electrical
Prepare commissioning procedures, user manuals, and training materials
Participate in project planning, estimating control system scope, and scheduling
Conduct design reviews and support validation testing protocols
Support engineering staff as required

Requirements

Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field
Proven industrial controls engineering experience with strong emphasis on PLC programming
Experience with Rockwell Automation control platforms (ControlLogix/CompactLogix preferred)
RSLogix 5000 / Studio 5000 programming experience
FactoryTalk View ME/SE for HMI development
RSNetWorx for network configuration
Strong understanding of PLC programming languages including Ladder Logic, Structured Text, and Function Block
Experience with industrial networks: EtherNet/IP, DeviceNet, ControlNet
Knowledge of VFD integration and motor control systems (PowerFlex, Kinetix drives)
Proficiency in AutoCAD Electrical for control panel design
Understanding of safety PLC systems and functional safety requirements
Experience with industrial instrumentation and process control
Strong analytical and troubleshooting abilities
Excellent communication skills for interfacing with clients and multidisciplinary teams
Ability to manage multiple projects and meet aggressive deadlines
Willingness to travel to remote mining sites for commissioning activities

Technologies

Rockwell Automation, ControlLogix, CompactLogix
RSLogix 5000, Studio 5000, ladder logic, structured text, function block programming
FactoryTalk View, HMI/SCADA, GuardLogix
IEC 61508, ISO 13849, FAT (Factory Acceptance Testing), SAT (Site Acceptance Testing)
EtherNet/IP, DeviceNet, ControlNet, VFDs, servo systems
PowerFlex, Kinetix drives
AutoCAD Electrical, Rockwell Software, RSNetWorx

Benefits

Competitive salary and benefits package
Opportunities for professional development and advanced controls training
Collaborative and innovative work environment
Exposure to cutting-edge mining automation technology
The chance to work on industry-leading projects with global impact
401(k) and 401(k) matching
Dental insurance, health insurance, life insurance, vision insurance
Paid time off

Preferred Qualifications

Previous experience with mine hoisting systems, cranes, or heavy industrial material handling equipment
Experience with Siemens PLC platforms (TIA Portal, S7-1500) as a secondary skill
Knowledge of mining regulations and safety standards (MSHA, international mining codes)
Professional Engineer (PE) license or equivalent
Rockwell Automation certifications (Studio 5000 Logix Designer, FactoryTalk View)
Experience with servo motion control systems
Familiarity with SCADA systems and industrial cybersecurity best practices

Travel, Location, and Employment Details

Job type: Full-time
Pay: $75,318 - $90,149 per year
Work location: In person (Newburgh, IN 47715)
Ability to commute: Newburgh, IN 47715 (Required)
Ability to relocate: Newburgh, IN 47715 (Relocate before starting work, Required)
Travel: 100% (Required); travel up to 50% based on workload, with an average expectation of 10-20%
Travel focus: customer site visits for system commissioning, startup support, and troubleshooting at mining facilities worldwide
Application question: Will you now or in the future require sponsorship for employment visa status?

How to Apply

To apply, email your resume and cover letter detailing your qualifications and experience to employment@siemag-tecberg.us.

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8d ago

Travel Controls Engineer

A.W. Stiles Contractors Inc. McMinnville, TN

McMinnville, TN

8d ago

Full time Automation Control Design Control Systems

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Job Description

Lead the design and delivery of distributed control systems for lumber drying operations, from concept and quoting through installation coordination and ongoing troubleshooting.

Responsibilities

Design control systems using current automation technologies including PLCs, PACs, and industrial control networks over Ethernet networks
Design motor control panels featuring arrays of VFDs to drive multi-fan air movement systems
Design heat and humidity control systems, including steam control where applicable (steam control valves feeding steam to air heat exchanging coils)
Quote control system design, build, and implementation scope
Coordinate control system installations within larger mechanical project timelines, interfacing with internal tradesmen/technicians and external contractors
Provide customer support and troubleshooting for both in-house control systems and vendor control systems
Recommend and implement upgrades to existing customer control systems
Interface with control system component suppliers to support timely fabrication delivery
Deliver onsite and remote support for panel builders and control system installers as required

Requirements

BS in Electrical Engineering, Computer Science, or Computer Engineering, or AS with applicable equivalent work experience
5+ years of industrial controls and system integration experience with a strong focus on software design and programming
Ability to manage multiple tasks with excellent attention to detail; willingness and ability to learn new technologies quickly
Strong written and verbal communication skills
Working knowledge of PLCs/PACs; Codesys-based hardware preferred
Proficiency with Ladder Logic and a structured text programming language
Knowledge of industrial control networking including Ethernet, Modbus TCP, Modbus RTU, and Eaton Smartware (plus)
Understanding of Ethernet technologies including addressing schemes, routing, wireless, and remote access
Understanding of analog control circuits including 4-20 mA and RTDs
Understanding of analog and process control methods including limit control, PI, and PID
Proficiency using control loop diagnostic equipment
Experience with web technologies including browsers, HTML, XML, and cloud-based technology and security
Understanding of plant floor data acquisition and storage methodologies; OPC UA (plus)
Above average computer skills; Google products development and scripting experience (plus)
Understanding of 3-phase power, panel design, and load calculations
Ability to troubleshoot 3-phase motors and motor circuits
Ability to troubleshoot control valves and control loops including electrical and pneumatic systems
Proficiency managing and mentoring tradesmen and technicians

Technologies

PLCs, PACs, industrial control networks, Ethernet networks
VFDs
Steam control valves
Codesys
Ladder Logic, structured text
Modbus TCP, Modbus RTU
Eaton Smartware
4-20 mA, RTDs
PI, PID, control loop diagnostic equipment
Web technologies, browsers, HTML, XML, cloud-based technology, security
OPC UA
Google products, scripting
3 phase power

Job Details

Job type: Full-time
Schedule: 10 hour shift; overtime
Work location: On the road; onsite in McMinnville, TN
Travel willingness: 75% (preferred)
Education (additional): High school or equivalent (preferred)

Related Keywords

electrician, industrial electrician, electrical, electrician apprentice, apprenticeship, industrial maintenance, construction, apprentice

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8d ago

Senior Electrical Engineer

Plastic Executive Recruiters, LLC Tampa, FL

Tampa, FL

8d ago

$100k - $140k/yr Full time Electrical Engineering Senior Automation

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Job Description

Senior Electrical Engineer role in a capital equipment OEM environment, focused on electrical design and controls for complex packaging machinery.

Responsibilities

Lead electrical and controls design for packaging machinery with complex system requirements
Develop complete electrical and controls architecture, including electrical hardware design beyond PLC code
Design, develop, and review control systems using ControlLogix, Kinetix 5500/5700, and PanelView HMIs
Specify electrical components, panels, wiring, and applicable electrical standards
Conduct root cause analysis and drive electrical/control design improvements
Support machine builds, testing activities, and on-site field troubleshooting
Collaborate closely with mechanical engineering and manufacturing teams to deliver integrated machine systems
Act as a technical reference for engineering leadership and service teams

Requirements

5+ years of OEM machinery electrical engineering experience
Experience with ControlLogix, Kinetix, and PanelView
Strong understanding of industrial electrical codes and standards
Ability to design full electrical systems and electrical hardware layouts
Comfort presenting and solving problems at a whiteboard level
Experience with motion systems and servos
Exposure to linear track systems, with Rockwell iTRAK, B&R, or Beckhoff preferred
Packaging Machinery: 5 years (Required)
Electrical design: 5 years (Required)
PLC Programming: 5 years (Required)
Kinetix: 3 years (Required)
ControlLogix: 3 years (Required)
Relocation to Tampa, FL 33610 with an employer-provided relocation package (Required)