Process Safety

Process Safety Engineer Jobs

5 jobs found

Today

Process Engineer II

Tremco CPG Inc. Ashland, OH

Ashland, OH

Today

$74k - $74k/yr Full time Engineering Process Safety Production Engineering

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Job Description

Tremco CPG Inc. offers a Process Engineer II role based onsite in Ashland, OH, with a salary of $74,000 per year. You will contribute to a facility-focused engineering function centered on safety, product quality, and process improvement, while helping strengthen a LEAN culture through practical work on the floor.

What you’ll do

Partner with shift supervisors to take on a facility leadership role.
Resolve and communicate safety issues, including proactive monitoring and remediation.
Execute scheduled PHA’s and JSA’s.
Develop and execute standard work activities to support consistent, effective operations.
Improve productivity by eliminating non-value-added activities and applying engineering principles to eliminate waste.
Work to maximize equipment efficiency and quality of output.
Serve as a member of the facility QIC.
Support customer satisfaction by ensuring root cause identification and prevention of future customer complaints.
Assist in operator training with emphasis on quality-critical product specifications and process parameters.
Bring significant experience in equipment troubleshooting and process design.
Manage major process equipment projects (greater than $750k) on time and within budget, and lead and/or supervise others as needed.
Mentor less experienced engineers.

Qualifications

B.S. in Chemical Engineering or Mechanical Engineering (ABET-accredited university).
2 years of related experience and/or training (two to four years related experience and/or training).
Experience in both practical Process Engineering and Project Management.
Six Sigma Black Belt is preferred.
Proficiency in workflow processes, value stream efficiency, and systems thinking.
Understanding of process variance and its effects on Quality.
Knowledge of applied statistics and the ability to perform problem analysis using problem-solving methodology.
Knowledge of the Project Management software being used.

Benefits

Health insurance
Paid holidays
Paid time off
401(k) Savings and Trust & Plan with company match
Company Pension Plan
Performance-Based Bonus/Commission
Continuing education

Role details

Location: In person, Ashland, OH
Pay: $74,000.00 per year
Physical demands: stand, walk, sit, use hands, reach, climb, balance, kneel, talk, hear, and lift up to 50 lbs

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6d ago

SIS Systems Engineer

Korn Ferry for SABIC (Saudi Aramco) SMB-RPO Mount Vernon, IN

Mount Vernon, IN

6d ago

Full time Automation Control Systems Controls Engineering

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Job Description

The SIS Systems Engineer will serve as the site subject matter expert for functional safety, lifecycle management, and performance support for Safety Instrumented Systems (SIS) and Distributed Control System(s) across site applications and system software.

Responsibilities

Lead and support system lifecycle planning for SIS/DCS initiatives, including upgrade study efforts
Lead technical execution for medium to large SIS/DCS projects, covering design, installation, testing, commissioning, and operational acceptance
Lead or support new SIS systems and modifications to existing SIS installations
Verify Safety Integrity Level (SIL) targets are met through proper design and calculations
Develop and implement strategies for factory acceptance test (FAT) and software acceptance test (SAT)
Develop and deploy regulatory, supervisory, advanced control, and optimization schemes
Collaborate with Operations to analyze and reduce unnecessary alarms
Analyze and improve SIS/DCS interlocking strategies
Identify opportunities to optimize system performance and develop process control projects based on those opportunities
Analyze and drive mitigation of control system risks, including system security and network management
Develop recommendations for instrumentation upgrades to improve plant EHS and stability performance
Develop and deliver training to strengthen operator and engineering knowledge of interlock actions
Lead or support Management of Change (MOC) for control-related projects
Lead or support control system incident investigations
Understand SIS standards and implement related projects
Ensure proper documentation, validation, and audit readiness for SIS systems
Obtain stakeholder buy-in and support project justification
Serve as a technical resource to Operations during abnormal conditions
Develop and improve site control system procedures, policies, and standards
Coach, guide, and train technicians and operators on using control system technology and equipment
Support Process Automation operations by attending HAZOPs, PHA’s, LOPA, and MOC meetings
Maintain and update DCS/SIS/PLC hardware and software
Troubleshoot, analyze, develop, and implement improvements and mitigation strategies to maintain SIS system performance
Train Operations personnel on control-related improvements
Respond in a timely manner to plant and control system issues

Requirements

BS Degree in Chemical/Electrical/Control Systems Engineering/Computer Science or 5+ years in a related field
5+ years automation experience in a chemical/petrochemical industry (preferred)
5+ years leading DCS/SIS projects (DCS & PLC project experience is a plus)
Recent experience with regulatory and advanced process control methods
Knowledge of chemical manufacturing process control and field instrumentation
Knowledge of process control software such as Logmate and IP21
Willingness to attend training courses as required
Computer proficiency (Excel, Access, SQL, etc.)
Instrument and electrical knowledge and/or experience
Proven experience with modern DCS systems such as Emerson DeltaV SIS or Rockwell Aadvance SIS (experience with Emerson DeltaV or Yokogawa Centum VP is a plus)
Proven experience applying process historian tools such as IP21
Knowledge and experience with Safety Instrumented Systems (SIS)
Experience with Process Safety Management (PSM)
Demonstrated high energy and execution focus
Demonstrated project management and facilitation skills
Self-starter with the ability to work with minimum supervision
Excellent verbal and written communication skills
Strong interpersonal and teamwork skills; ability to work and lead in a team-oriented environment
Must submit application online and upload a resume via the Apply Now/Apply option
Must be 18 years or older
Applicants must be currently authorized to work for SABIC in the United States on a full-time basis

Technologies

IEC 61511
IS84
Logmate
IP21
Excel
Access
SQL
Emerson DeltaV SIS
Rockwell Aadvance SIS
Emerson DeltaV
Yokogawa Centum VP
HAZOP’s
PHA’s
LOPA
MOC
DCS
SIS
PLC
Process historian

Work Availability

Regular, predictable attendance is essential
Willingness to work Monday - Friday during assigned hours and other hours as needed for business requirements

Work Location

In person
Mount Vernon, IN

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12d ago

Senior Control Engineer

eTeam Inc Portland, PA

Portland, PA

12d ago

$75 - $85/hr Contract Senior Automation Control Design

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Job Description

eTeam Inc is seeking a Senior Control Engineer to support the engineering, programming, and lifecycle support of automated industrial control systems at a manufacturing facility working with highly hazardous chemicals. The role is based onsite in Portland, PA and Mount Bethel, PA on a contract basis and includes responsibility for independent execution across design, installation, startup, and troubleshooting.

This position requires deep process automation competency for chemical plants, including PLC/DCS/SCADA work and safety-focused engineering activities related to loops, interlocks, and safety documentation.

Responsibilities

Model and reinforce a daily safety and quality mindset: Do It Safe, Do It Right the First Time.
Develop, implement, and support plant control system hardware, software, and field instrumentation in an efficient and safe manner.
Troubleshoot control system hardware and software and apply corrective actions independently.
Participate in Design Reviews and PHAs.
Configure and program PLC, DCS, and SCADA control systems.
Work at a manufacturing facility handling highly hazardous chemicals.
Establish engineering design basis and support design documentation for both new and existing facilities, including items such as PFDs, PIDs, equipment and instrument specification sheets, process packages, MOC, interlock matrix, and functional design specifications.
Assist with loop tests and interlock tests for new processes and for yearly ISO testing for calibration and interlock checks.
Complete all assigned training and tasks.
Apply deep knowledge of electrical distribution and power loading in industrial control systems.
Support new process startup, with shift work potentially required.
Provide on-call coverage for nights, weekends, and holidays.

Requirements

Bachelor’s degree in chemical, mechanical, or electrical engineering (or equivalent).
10+ years of relevant experience, including programming PLC/DCS for chemical plant design and operation, plus process data collection and distribution for broader corporate use.
Knowledge and experience in instrument engineering.
Knowledge of applicable codes and standards for process control hardware and software (for example, UL listing, NEC) as applied to hazardous materials handling and manufacture.
Experience with Siemens PCS 7 DCS hardware and software.
Experience with Siemens TIA Portal software.
Experience with Rockwell CompactLogix, Rockwell ControlLogix, and Rockwell PanelView Plus.
Experience with Rockwell Studio5000, LogixDesigner5000, FactoryTalk View SE and FactoryTalk View ME, and FactoryTalk Historian.
Ability to develop and interpret electrical schematics.
Experience developing and deploying Ethernet-based industrial networks.

Technologies

DCS, PLC, SCADA
Layers of Protection Analysis, SILs
Siemens PCS 7, Siemens TIA Portal
Rockwell CompactLogix, Rockwell ControlLogix, Rockwell PanelView Plus
Rockwell Studio5000, LogixDesigner5000
FactoryTalk View SE, FactoryTalk View ME, FactoryTalk Historian
Ethernet-based industrial networks
UL listing, NEC

Preferred Qualifications

Experience with GE Proficy HMI.
Experience in a rapid-growth environment.
Training in standard procedures for safe gas and chemical handling.
Chemical plant operation experience (strongly preferred).
Strong organizational and planning skills with the ability to multi-task.
Team player with leadership abilities.
Self-starter who can perform well under pressure and continuously changing priorities, with strong problem-solving and decision-making skills.
Excellent verbal and written communication skills.

Compensation: USD 75-85 per hour.

Experience: 10+ years. Education: Bachelor’s degree in chemical, mechanical, or electrical engineering (or equivalent).

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1mo ago

Safety Relief Process Engineer

ADM Decatur, IL

Decatur, IL

1mo ago Closed

$73k - $136k/yr Full time Control Systems Engineering Field Engineering

This position is no longer accepting applications (closed Aug 2, 2026).

Job Description

ADM is seeking a Safety Relief Process Engineer to join its on-site operations in Decatur, Illinois. This permanent, full-time, exempt role emphasizes process safety within chemical process engineering projects and provides support to the MPP/Project Manager during the execution of CAPEX and OPEX initiatives.

Responsibilities

Perform design calculations and simulations to support CAPEX/OPEX project requirements
Conduct relief analysis using iPRSM software and ensure compliance with safety standards
Prepare and coordinate mitigation plans with production sites for any relief systems out of compliance
Data collection of design data, including site visits to field verify equipment or develop reference sketches of relief system piping configurations
Assist in development and review of Piping and Instrumentation Diagrams (P&IDs) and Process Flow Diagrams (PFDs)
Perform process simulations using ASPEN/HYSYS
Sizing and specification of control valves and pressure regulators
Make technical recommendations as a Subject Matter Expert (SME) relevant to process engineering action items
Coordinate with and review calculations by junior engineers or third-party engineering companies to complete project deliverables as needed
Ensure compliance with all relevant safety, quality, and environmental regulations
Assist in the preparation and presentation of project reports and technical documents
Participate in project meetings, both internal and with clients, and follow up on action items
Contribute to continuous improvement initiatives and the development of best practices in process engineering
Mentor junior process engineers and play an active role in their training and development
Coordinate with other disciplines within Engineering Services (Mechanical Engineers, CAD resources, and CSA team) to complete project deliverables

Requirements

Bachelor’s degree in Chemical/Process Engineering from an ABET accredited university
3+ years of experience in chemical process engineering
Ability to obtain industry relevant professional certification within 2 years
Strong understanding of chemical engineering principles and processes
Experience in conducting relief analysis and other Process Safety tasks
Proficiency in performing design calculations and sizing/specification of process equipment for industrial facilities
Design and modeling skills for plant layout, process piping, and mechanical equipment on heavy industrial or food processing plants
Layer of Protection Analysis (LOPA) and Process Hazard Analysis (PHA) experience
Experience with Aspen Plus, HYSYS, or ChemCAD for process modeling
Ability to read and review/evaluate P&IDs and PFDs
Excellent organizational and time management skills
Strong analytical and problem-solving abilities
Effective communication and interpersonal skills
Ability to work collaboratively in a team environment
Familiar with industry codes and standards such as ASME, API, PIP, etc.
Proficiency in Microsoft Office products, especially Word and Excel

Technologies

Aspen Plus
HYSYS
ChemCAD

Benefits

Physical wellness: medical/Rx, dental, vision and on-site wellness center access or gym reimbursement where applicable
Financial wellness: flexible spending accounts, health savings account, 401(k) with matching contributions and cash balance plan, discounted employee stock purchasing program, life insurance, disability, workers’ compensation, legal assistance, identity theft protection
Mental and social wellness: Employee Assistance Program (EAP), Employee Resource Groups (ERGs) and Colleague Giving Programs (ADM Cares)
Paid time off including paid holidays
Adoption assistance and paid maternity and parental leave
Tuition assistance
Company-sponsored training and development resources, such as LinkedIn Learning, language training and mentoring programs
Benefits may vary for bargained locations; confirm eligibility with the recruiter

Preferred Qualifications

5+ years of experience in chemical process engineering
Masters Degree in Engineering
Experience with chemical plant operations and maintenance
Professional Engineer (PE) license
PMP or similar project management certification

Salaried Incentive Plan

The total compensation package for this position will also include an annual bonus.

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2mo ago

Plant Engineer

Linde East Chicago, IN

East Chicago, IN

2mo ago Closed

Full time Engineering Plant Operations Process Safety

This position is no longer accepting applications (closed Jul 14, 2026).

Job Description

The Plant Engineer at Linde supports HyCO and CO2 hydrogen production facilities in the East Chicago area, delivering technical guidance, reinforcing process safety, and driving improvements in safety, compliance, efficiency, productivity, and reliability.

Position Summary

The role focuses on providing technical support to plant operations and maintenance, guiding the turnaround organization, and stewarding process safety across assigned units. It also emphasizes safety and environmental compliance while delivering initiatives that enhance efficiency and reliability.

Responsibilities

Provide technical guidance to plant operations, maintenance, and turnaround teams to optimize daily plant performance
Lead process safety stewardship across all aspects, including Process Safety Information, Change Management, Hazard Analysis, and abnormal situation management
Support safety and environmental compliance for designated units
Develop and support initiatives aimed at achieving efficiency targets
Contribute to cost-saving efforts to meet productivity targets
Actively support reliability initiatives through root cause analysis, idea generation, and small project execution

Requirements

Bachelor or Master’s degree in chemical or mechanical engineering
3-5 years of related experience, with 1 or more years in Hydrogen, Carbon Monoxide, and/or Carbon Dioxide manufacturing preferred
Process simulation modeling experience with UniSim, Aspen, or Hysis
Flexibility in work schedule to support operations during startup, shutdown, or unplanned events
Ability to work in confined spaces and at elevated levels
Willingness to travel in the North Enclave and to other HyCO/USIG plants up to 10% of the time

Technologies

UniSim
Aspen
Hysis

Benefits

401(k)
401(k) matching
Dental insurance
Health insurance
Health savings account
Life insurance
Paid time off
Parental leave
Referral program
Relocation assistance
Retirement plan
Tuition reimbursement
Vision insurance

Location and Relocation

Ability to commute: East Chicago, IN 46312 (Required)
Ability to relocate: East Chicago, IN 46312: Relocate before starting work (Required)

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Process Safety Engineer Jobs

Process Engineer II

SIS Systems Engineer

Senior Control Engineer

Safety Relief Process Engineer

Plant Engineer

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